1. Base of Core Drill The production process begins with selecting high-quality steel for the base of the core drill. Our automated machinery ensures precise cutting and shaping to meet exact specifications for optimal performance. 2. Cutting Using state-of-the-art CNC cutting machines, the steel is accurately shaped into the required dimensions, ensuring minimal tolerance for maximum efficiency during drilling. 3. Polishing After the cutting process, each core drill bit undergoes a polishing phase using advanced machinery, ensuring a smooth, high-quality finish that guarantees reduced wear during use. 4. Gapping The gap between segments is precisely measured and adjusted to ensure even wear and effective performance when drilling through tough materials like concrete and reinforced surfaces. 5. Threading A high-precision threading process is carried out to ensure the drill bit attaches securely to the drilling machine. This is a crucial step for enhancing stability and avoiding any operational failures. 6. Concentricity Test Each core drill bit is tested for concentricity to ensure uniform rotation. This process ensures that the drill operates smoothly and reduces the risk of inaccurate drilling or damage. 7. Segment Attachment Industrial-grade diamond segments are securely attached to the base using advanced bonding methods. These segments are designed to cut through tough materials with speed and precision. 8. High-Frequency Welding We use high-frequency welding to permanently attach the diamond segments to the base, ensuring long-lasting strength and durability for efficient and reliable cutting performance. 9. Warehouse & Packaging Finally, after rigorous quality control checks, the finished core drill bits are carefully packed and stored in our warehouse. We ensure that all products are ready for swift delivery to meet customer demands.
Manufacturing Process of Diamond Grinding Cup Wheel
1. 3D Mixing Machine Diamond powders are mixed in our state-of-the-art 3D mixing machines. This process ensures uniform distribution of diamond particles for consistent cutting and grinding performance. 2. Mold Loading After the mixture is prepared, the material is loaded into precision molds where the grinding cup shape is formed. The molds are designed to ensure even distribution of the diamond segments. 3. Add Cutterheads Cutterheads, which contain industrial-grade diamonds, are added to the molded grinding cups. These cutterheads are critical for achieving superior grinding results and long tool life. 4. Sintering Machine The molded grinding cup wheels are sintered at high temperatures in advanced sintering machines. This process binds the diamond particles and metal, creating a durable and hard-wearing cup. 5. High-Frequency Welding To ensure maximum durability, the cutterheads are welded to the body of the grinding cup using high-frequency welding. This method ensures a strong, reliable bond that withstands heavy-duty usage. 6. Ready to Color After welding, the cups are prepared for coloring, which improves both the aesthetic appearance and functionality of the grinding wheel. 7. Spray Paint Coloring The grinding cup wheels undergo a spray painting process, where they are coated with durable, high-quality paint for corrosion resistance and a clean, professional appearance. 8. Peel with a Knife The excess paint is carefully peeled off using specialized tools, ensuring the final product has a smooth and clean finish. 9. Wait for Inspection The finished grinding cup wheels are placed in a waiting area for a final inspection, where they are rigorously tested for quality, performance, and durability before packaging.
1. Saw Blade Base The manufacturing process starts with selecting a high-quality steel base for the saw blade. This base is cut and shaped precisely to ensure a solid foundation for the diamond segments. 2. Pressing The saw blade base is then pressed to form its final shape using hydraulic presses. This process ensures that the blade is structurally sound and ready for diamond segment attachment. 3. Sintering The diamond segments are sintered onto the saw blade using advanced high-temperature sintering techniques. This creates a strong bond that allows the blade to perform efficiently under intense conditions. 4. Sharpening Each saw blade is sharpened to perfection using precision grinding equipment. This sharpening ensures that the blade cuts smoothly, with minimal friction, and offers longer operational life. 5. Spray Paint After sharpening, the blade undergoes a protective spray paint application, which not only improves the blade’s durability but also adds an aesthetically appealing finish. 6. Logo Printing Our logo is carefully printed on the blade, reinforcing brand identity and ensuring that each product is traceable for quality assurance.
Manufacturing Process of Vacuum Brazed Core Drill Bit
1. Hole Saw Base The production of vacuum brazed core drill bits starts with the selection of premium steel, which is cut to precise specifications for the drill bit base. 2. Diamond Attachment Industrial-grade diamonds are carefully placed on the base of the drill bit, ensuring uniform distribution for efficient cutting. 3. Installation The diamonds are securely installed using high-precision machinery, ensuring a stable bond between the diamond and the base. 4. Vacuum Processing The core drill bits are then processed in a vacuum furnace, where heat and pressure are applied to bond the diamonds to the base with exceptional strength. 5. Spray Paint The core drill bits are spray painted with a durable, protective coating to ensure they are resistant to wear and corrosion during use. 6. Packing Finally, the finished drill bits undergo a quality check before being carefully packed for delivery, ensuring that they arrive in perfect condition.
1. Hole Saw Base The manufacturing of sintered core drill bits begins with selecting the highest quality steel for the base. This ensures a solid foundation for the diamond segments. 2. Diamond Attachment Premium industrial diamonds are attached to the base using an advanced bonding process, designed to maximize cutting efficiency and lifespan. 3. Installation After the diamonds are attached, they are securely fixed in place to ensure uniform cutting performance. 4. Vacuum Processing The core drill bits are processed under high pressure and temperature in a vacuum furnace to create a strong bond between the diamond and the steel base. 5. Spray Paint A final layer of protective spray paint is applied to the drill bits, ensuring their longevity and resistance to environmental elements. 6. Packing After rigorous inspection, the drill bits are carefully packed to ensure they reach customers in perfect condition.
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